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how to improve reliability of equipment

Improving ERM requires investing in a long-term maintenance strategy. If you are interested in finding out how a Managed Reliability Program can be used to improve MTBR contact us to find out more about Performance Plus here. Poor reliability can even cause safety and environmental incidents. Develop a maintenance strategy based on equipment criticality-. You then divide the operational time of that period by the total number of failures. 1. That said, “simply throwing technology at a reliability problem won’t make it go away, but it is key to scaling reliability across an organization,” according to Saar Yoskovitz, CEO of Augury, a company that provides technology to make machinery more reliable. of equipment? Obviously, the aim is to keep the MTBF as high as possible. The probability that a system or piece of equipment will operate as expected at a given point in time when used under the right conditions. Well folks, it’s time to wake up. The more reliable a system is, the more time will pass between failures. The weekly videos are aimed at anyone who is interested in improving the reliability of their pumping equipment, increasing mean time between failures, … Well, the answer is to improve the reliability of your equipment. As part of the maintenance strategy, he says: • Map out your assets. The best maintenance practices use data to drive business decisions. System availability is calculated by dividing the equipment’s total uptime by the sum of uptime and downtime combined. 5 Ways to Improve Equipment Reliability and Avoid Downtime in Your Food Processing Plant 1. 1. When a piece of equipment is critical, high availability is essential. Repair time often exhausts both funds and employees. Maintaining your spare equipment so it is ready to go should also be considered here. MTBF does not factor in scheduled maintenance, only unpredicted issues. six months or a year etc. This would be achieved by improving current maintenance practises and strategies using RCM principles. If you can improve the reliability of your equipment, product quality, increased capacity and profitability will follow. You can greatly improve reliability of electrical systems and equipment through proper maintenance practices and procedures, starting with effective system startup and acceptance testing. Here are 10 things your operators can do today to improve the reliability of your equipment. Your employees operate your machinery on a daily basis, and they play a major role in... 2. Equipment reliability needs to be seen as more than just a chance time span. Onboard an inventory management system to help manage and improve availability rate. Reliability engineering is a sub-discipline of systems engineering that emphasizes the ability of equipment to function without failure. AESSEAL ® is pleased to announce the release of its FREE series on mechanical seals and pump reliability. If you are running a tight ship organization, equipment failure can result in unplanned downtime that interferes with your schedule. They must work together with a common objective – to achieve the best performance from all plant equipment and systems. RCM or FMEA- Reliability Centered Maintenance or... 3. Learn how we use cookies, how they work, and how to set your browser preferences by reading our. It is the job of operations managers to ensure that the technicians are using proper precision techniques and are familiar with the core performance indicators. Overall Equipment Effectiveness (OEE) is, in simple terms, a way to determine the efficiency of equipment in a manufacturing environment. In this case, our hypothetical piece of equipment passes on both accounts. Knowing where your spare equipment is and it's condition can be a very quick way to improve reliability. This measurement is expressed in hours and is calculated by the total repair time spent on a machine divided by the number of times repairs have been needed. By continuing, you consent to the use of cookies. Following these steps will uncover inefficiencies, including over- and under-scheduled PMs, equipment with PMs that don’t need them, and noncritical equipment that is prioritized over critical equipment for preventive maintenance. This guides the maintenance manager to optimized preventive maintenance task lists. There is one thing that food processing plants cannot afford: downtime as a result of equipment failure. How to test: Repeat single measurements and … Inconsistency Let's go back to … There is constant pressure to improve reliability, efficiency, and safety in the refining and chemical industries. To calculate MTBF, you must first define the period of time you want to calculate i.e. What are some examples of how oil analysis was deployed to help improve asset reliability? The plant is located on Lake Michigan, about 30 miles South-east of Green Bay Wisconsin. Improving plant reliability means ensuring process equipment is properly main-tained and available for continuous operation. What are the key elements for a robust program? Using a well-planned approach involving all employees, equipment reliability will have a direct, positive impact on your bottom line. Combining asset data, process data, and statisti-cal process control techniques cre-ates a powerful trifecta for detecting equipment faults. Your email address will not be published. Improve equipment reliability analysis by integrating reliability analysis with preventive maintenance. alone will not prevent equipment fail-ure or improve plant reliability. Live by these equipment availability standards: - New equipment should be available 92 to 98 percent of the time. Let's look closer at some things that cause measurement tools to be unreliable and some ways to improve the reliability of measures. Use high-quality lubricants. If you currently have a preventive maintenance (PM) program in place and want to improve it, there are 10 steps you can follow to do so. Well folks, it’s time to wake up. can easily lead to catastrophic events. The reliability of equipment is measured based on the time the equipment runs without failure. When we designed the PCB equipments, we should try to simplify crcuit and structure design that on the premise of ensuring the equipments to meet the technology and performance, In modern society, modules design (MD)is a effective measures to improved the pcb equipment reliability. There is no one way to improve equipment reliability, simply because the cause of unreliability is variable. For example, a simple processor such as a sequencer allows multiple compressors to communicate with one another and coordinate demand to improve each machine’s operating efficiency and extend equipment life.

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